Lathe specific power consumption reduces an in part

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Rotating cutting respect contain is worn the modern machining center that place of some rigid production business produces tremendous energy-saving potential is OK and energy-saving 48% (graph 1) , in this project that the name is Greenplus, equipment manufactory and coact of cooling equipment supplier, to all bad news can the component undertook analyse and be improvemented. Graph 1 in this kind energy-saving model the energy cost of 48% can be saved on lathe equipment today, st.

Georgen Weisser company can offer the Univertor AC with the oldest economy to tie train bed facility to the user. This manufacturer that is located in black wood area is in a future that the name is Greenplus project, showed equipment of this kind of high-tech highest in move OK and energy-saving 48% . What realize lowest to can be an user is odd a finished cost, achieve distinct competitive advantage, weisser company began to face future on machine tool of series of its Univertor AC " green " revolution, it can get executive on different deepness. In principle says, this company does not let off any latent capacity that optimized, even if be almost negligible small latent capacity. Takes step also can not produce energy-saving beneficial result directly, operate for example simplification and comfortable change etc. To achieve more transparent judge result, differentiate the project for 6 functions group: Rotate turning, drive, hydraulic pressure and pneumatic, comfortable sex, optical function and refrigeration. In drive respect, the problem such as the quality with respect to mobile component and acceleration undertook matching to electric machinery design and undertook to the effect of all drive component maximize is installed. Improved result is: The drive power that equipment leaves in different work way is lower, power comsumption is lower also. In hydraulic pressure and respect of pneumatic function group, through using compact model hydraulic pressure device and store can circuit and central a powerful person, can reduce specific power consumption and loss of quantity of heat, the effectiveness that improves moving function and oil simplifies the maintenance of equipment. The convenience sex that improves technological process changes an aspect in human nature, made centralized configuration to operate and maintaining component, raised the comfortable sex of exercise, the clear sex of the convenience sex that improved technological process and operation of integral treatment system, also make hydraulic pressure and pneumatic system are achieved at the same time handier safeguard, make the enterprise reachs good total cost level (TCO) . 1% what although illume part takes the sources of energy about only,use up, this enterprise still gives off light floodlight actor melt into diode (LED) , the result is work area illume better, the service life of illume component is longer, uphold charge lower, illume place needs specific power consumption lower also. In cooling respect, this equipment manufactory also is in electronic-controlled what Rittal company configured on the refrigeration of the air conditioning of cabinet system and main shaft is energy-saving model cooling device (graph 2) . Such, below same cooling power, the charge that also can fall to feebleminded source is used up and be safeguarded (through using accept rice coating liquefier is mixed cancel to filter mat) . Nextpage pursues 2 needles opposite is produced (namely main shaft) cooling, additional the condenser of type of a kind of feedback that used Rittal firm adopts all pair of components and device (include to rotate turning technology inside) the work way that union is used and the basis differs, the energy conservation scale of whole system can be as high as 48% . The carry that this numerical value is equivalent to running drive part prepares mode. After stopping machine 2min, the activation that runs preparative mode very significant, because drive system is started afresh,need only 0.

The reaction time of 3s. In discontinuous treatment loop, use in union rotate below the circumstance that the strong voice of turning machines, the energy-saving latent capacity with every annual equipment also can be achieved 21% or 3900kWh level. Later development will turn to coming back through example the optimization of the respect such as turning and refrigeration transforms measure, and farther to reducing workpiece charge and the influence that improve the sources of energy to use the field such as efficiency to make observation. Use strong voice to rotate turning patent technology replaces company of grinding flow Weisser to be mixed in the light of fore-and-aft, plane inside round cutting machines rotate cutting patent craft special agree with to turning the treatment that the surface has high quality. When cutting, edge also turns together as the workpiece that rotates quickly. Use technology of this kind of treatment, can machine well on workpiece piece cylindrical face and " globose " the surface. The whirl that applies to hard turning cutting craft can replace grinding working procedure completely. This kind of technology can save time and cost, at the same time more be helpful for an environment: Rotate turning works need not refrigerant, because this won't produce special waste material, cut bits to be able to be discharged directly without what be polluted by refrigerant old metal answers wind up place. According to the measurement of company interior, with conventional good treatment craft photograph is compared, use rotate turning craft, handling time can be saved at most 77% . Odd charge is reduced remarkable. Compositive what go up in equipment is electronic-controlled ark control system is undertaken cooling by unit of efficient refrigeration of Rittal company Cool-Efficiency. In the light of production flow cools (namely main shaft is cooling) additional used device of feedback type refrigeration. Look from a report of famous data of automobile factory field test, the energy-saving capacity of efficient and cooling device achieves Cool-Efficiency 45% . The traditional Rittal cooling unit that comparative foundation leaves for same condition and power. Carry this kind of kind, in the Greenplus project of Weisser company, cool only this one every equipment is annual can energy-saving 465kWh. What favorable energy-saving result passes newest refrigeration compressor and fanner only is perfect match ability to be able to be achieved. Refrigeration pneumatics machine is set to appropriate operating point by tone on (cooling power, interior and exterior temperature) . Fan electric machinery matchs stock EC (rectification) the technology equips. Pass inside the electronic commutate of buy is unit, very tall efficiency can be achieved inside limits of whole rotate speed, implementation is quiet move, growth service life and raise economic benefits sex. Mix in surface of liquefacient device, evaporator, cooling fin, heat exchanger, bent housing respect of all and other cooling component, made optimization transform to the integral appearance of hydraulic pressure and pneumatic circulatory system. Regard control as systematic component, electronic control valve was introduced on Cool-Efficiency cooling device. To refrigerant is measured and adjusting electronic circuitry also was made optimize a design. Tell from technical angle, made this two respects and scene of all sorts of cooling device and application match goodly. The buy inside efficient and cooling device has the Cool-Efficiency of Rittal company the liquefacient unit that evaporator of a condenser water has accept rice coat with, the coating that its surface sets a glassy to slip forcedly again already (Rinano) , can avoid dirt and dirty content deposit above. The test that in manufacturing workshop the place below the harshest ambient conditions does makes clear, although did not filter,liquefier uses coating of surface of this kind of blue mat, also can hold clean position. Can ensure so constant efficient, reduce uphold charge. Because had these good work experience, the unit of Cool-Efficiency efficient refrigeration of Rittal company entered seriation production stage by stage, to Spring 2010, the company can have offerred the product of all power social estate. Company of big Weisser of small, energy-saving latent capacity is in specific power consumption Milanese EMO 2009 is exhibited Greenplus green project was rolled out on the meeting, the user that already ordered machine tool equipment to Weisser company enquires what this project still can have to aim to raise high yield in succession can measure will be fulfilled. The answer of this company is: Executive rate is agile, the anticipation that additionally this also thinks to reach what kind of investment pay back period on new measure with the user is close together and relevant. In the meantime, inferior nonproductive bide one's time the energy-saving potential with mode tremendous under cover, its meaning is different from every noise, because the user of Weisser company is not investment uses a device, however every factory threw 200, even more manufacturing facilities. This is equivalent to annual and energy-saving 86000 euro (postulate: 200 equipment, 0.

11 euro / KWh) . This among them, unit of Cool-Efficiency efficient refrigeration held the share of 10000 euro. CNC Milling CNC Machining