Makings of titanium base material and nickel base alloy is developing ceaselessly. The impetus of this kind of development is to involve high temperature resistant, especially the aerospace industry of light and strong element or turbine create the job. The expert shows the rate that achieves possibly at present in EMO admiral. When machining nickel radical alloy, titanium alloy, they belong to very special material. The machine tool that machines them, craft and cutting tool must can bear stress, return the result that can assure high accuracy at the same time. Have the machine tool of the patent technology that less manufacturer offers and technology only, can satisfy the requirement of this kind of material. Here, what does the person look around that person of wh some of which discloses to they can give EMO first offer in heavy-duty machining respect. For example Heller group, as major produces manufacturer, of development is mechanical equipment and manufacturing system not just. "In high-powered treatment process, similar regulation applies to those regulation in racing bicycle of form of one party: Conclusive is not the fastest racing bicycle, however cycle racing, driver and strategy in annular contest those who go up is optimal and interactive. " presiding apparitor Mr Manfred Maier of Heller group made more characterizations to mutual correlation. Say according to Maier, every machine tool is understandable also the mechanical electron catenary that is a many link, chain is here medium, almost all area can affect the play of overall performance. He thinks, enhance the drive power on number axis for instance, if the main shaft of the machine tool cannot machine function photograph to match with enough cutting, that can not bring how many profit. Drawing dry style machines tall heat-resisting workpiece of nickel radical alloy. Contrary, if be to increase main shaft size merely, and the active force that facilities of form a complete set cannot stand arise from this quite also cannot achieve a goal. The dynamic character that this title makes a machine tool when us becomes more complex apparently when the analysis. Place of Maier of no less than emphasizes, here, although very small force enough makes overbalance of heavy-duty machining process. Maier explanation says: "When our Heller group is making machine tool and component or developing a machine tool, want special attention the dynamic function of whole machine tool. " official of this Heller presiding operation says, besides high-powered treatment machine tool, still have achieve the comprehensive check study that machines area of task have a common boundary at present. "What we offer should be very pretty good content. Our target is a when can offer place to want to process cell to the client best, most systematic solution of economy. " titanium and stiffness of its alloy requirement and damp Maier complement say, now, heavy-duty cutting treatment has special demand to use cutting tool technology. Here, the importance that tall cost effectiveness machines is the cutting material with main powerful now cutting blade, tough put oneself in another's position, hard with solid and fast razor blade, and but the safety that dislocation razor blade or cutting tool wear is fixed. But although also return so insufficient: In the process of different check study, had appeared new generation of numerical control method, regard CAD/CAM as the one part of catenary, also be the element of a likelihood occurrence problem. Here, the problem becomes very clear, namely the quality of all component of dynamic and alternant process is crucial, depend on of all components match each other. Maier tells us: "On the foundation of these opinion, we can process high-powered data now, although use, is our standard machine tool. " the presiding apparitor Manfred Maier of Heller says: "This is not the fastest racing bicycle that brings back award the home, but all package that include a driver inside have complete and interactive sex, consider annular circuit condition. " the Christian Podiebrad of A-Punkt automation CTO that BAZ series can raise titanium product to produce function Handtmann says: "Use HBZ trunnion machining center of horizontal of 5 axes linkage, our Handtmann has opened the high-powered facility that gave out a series of offerring to process titanium work, according to model different, the biggest diameter has 850mm, 1300mm and 1700mm a few kinds. " Podiebrad says, with HSK? 100 model for exemple, its rigid cutting tool interface, can use the main shaft with very tall torque, the titanium with contented tall cost effectiveness machines the requirement of craft. For example: Steel and titanium, can be 430N with the biggest torque. Of M " small-sized " treatment of HBZ trunnion TR 80, and HBZ TR 120 and trunnion of HBZ TR 160 can achieve 1010N even.
The torque of M. These main shaft can so use, main reason is its rigid mechanical design, this is to be based on apparently finite yuan of computation. Accordingly, can take the tigidity that maintains machine tool spy to fasten to be able to answer high table load and dynamic purpose, will design main component. For example: Z axis, it is one solders structure, realize higher stretch model volume. In this coping, a axis is bilateral have driver and clamping apparatus, the fluctuation of X axis directs two sets device, on the whole, the main machine tool of a more compact substaintial tigidity, can use installed on type floor at 3 o'clock, the very high feed power that produces in treatment of can counteractive titanium especially, podiebrad explanation says. Christian Podiebrad says: "Shafting of use HBZ ear is listed, diameter of OK and successful efficient treatment amounts to the titanium workpiece of 1700mm. " when tall feed speed, in be called " Powercube " in closed circuit power flows and the hot semmetry stability in basic frame, it is the rigid structure with a cogitative course. They and this a series of photograph of main shaft tall torque is united in wedlock, apparent dispute often suits the HPC of titanium to machine craft. Say according to Podiebrad, the horizontal main shaft of machining center of 5 axes horizontal is in HBZ trunnion titanium treatment respect still brought another advantage, abandon metallic bits to keep clear of from workpiece directly namely. Accordingly, avoided remarkable temperature effectively effect and repeat cutting, thereby cutting tool service life is able to increase, cutting tool surface is able to optimize. To monitor, stabilize and perfect and current all treatment craft, HSMS (the main shaft supervisory system of Handtmann) devoted already move. This need not break temperature of the vibration of ground monitoring main shaft, bearing and rotate speed. In addition, feed of OK and automatic affirmatory first-rate is led. Regard control as the system, xi Menzi 840D SL or Heidenhain TNC640 can offer user choose and buy. The expert tells us: "In cutting tool respect, we offerred the consideration of all sorts of flexibility for the user, have the titanium product that can be used at treatment to have deep housing (the HBZ TR 120 of the HBZ TR 80 of 400mm and 500mm and 160) long cutting tool, and alterable model box of large cutting tool. " anyhow, this series product has tall treatment to lead in respect of treatment titanium component, produce time and low cost less, implemented high-powered treatment technology. The machine tool of standard edition can deliver the goods quickly, and the installation with need and debug time weak point and famous. Although be bracket of standard machine tool, but because the choice range of all sorts of choices and main shaft is big (the high-powered main shaft that includes aluminous material treatment achieves 30000r/min) , this machine tool provided huge flexibility apparently. Podiebrad summary says: "Have the support of Handtmann patent technology and equipment manufacturer, have the choice of clamp device, cutting tool and process designing strategy, a complete set of that machines equipment in high-powered titanium contracts engineering field, we can be in stand-in in the market. We can be in stand-in in the market.. CNC Milling
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