Technology of innovation cutting tool promotes wind report to make

Time:2023-06-26 12:10:56
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source:DALLMAN CNC Machining

Regard production cleanness as the wind- driven dynamo of the sources of energy, having the various market such as function, character and cost to appeal to beg, make production enterprise on one hand utmost land improves product quality and manufacturing efficiency, reduce production cost with the best will in the world again on the other hand. Face multiple pressure, regard cutting tool as the Yisika of the supplier, improve the cutting performance of cutting tool ceaselessly, improve manufacturing efficiency of the client, make the client wins tall get one's own back, of the research and development that with the metal cutting treatment concept leads high-powered cutting tool the product and complete solution offer. Yi Sika already applied positive result of newest research and development on cutting tool of treatment of wind report component: SUMO-TEC coating is added in the hard alloy matrix that exceeds fine grained, the tenacity that raised cutting tool not only reachs the sex that fight collapse, reduced the coefficient of friction of cutting tool, also raised the wearability of cutting tool and dependability, union is sharp the form of bit TANG geometry with intensity give attention to two or morethings and structure of cutting tool SUMO, make although cutting tool also can assure to stabilize reliable tall productivity below treatment condition of the extreme. Bundle demon lathe tool (SUMOTURN) , arrive to exceed fine vehicle and hard turning subtly from loaded vehicle; Establish milling cutter of outfit helix butterfly (HELITANG) , cutting is light and smooth efficient; Milling cutter of double-faced helix blade (HELIDO) , buildup structure can have taller cutting parameter, add the life of bit well, helix blade is double-edged change more the cost that twice reduced cutting tool; Bundle demon chameleon is gotten (SUMOCHAM) , maintain tigidity and strength through promoting clip, rose to machined efficiency to also improve the life of cutting tool not only, shortened the time that change a knife. System of bearing of the impeller blades of group of contemporary wind electric machinery, lamina, hub, crab, gear-box, wind rotor and mast all be large component part, some structures are complex, and some ask to precision tall. Want to improve treatment efficiency, reduce finished cost, advanced compound treatment is very good direction. Outfit clip can complete all sorts of treatment, if Che Xi is compound,this can ask the function of cutting tool is compound. If the end panel of main shaft aperture sells aperture and whorl aperture, with vertical turning compound get milling function. The knife goes to be able to be finished in the requirement with to treatment one-way and compound, this offers such possibility with respect to requirement cutting tool: The simplest compound aperture machines bore - pour wine cup, namely hub step aperture adds horny getting, whorl bottom outlet is gotten what cut and attack whorl is compound, of the thick mill of gear milling and mill of essence of life compound wait, these improved manufacturing efficiency already, the flexibility that also added cutting tool and multi-purpose quality, reduced the cost of cutting tool and inventory. Whole treatment program more can the provider that cost of give attention to two or morethings and efficiency regard whole as to machine plan, yisika already was include bearing of connecting rod of impeller blades, lamina, lamina, hub, axis to sell, main shaft, headstock, system of gear, gear case, crab, wait for spare parts of wind- driven generator to offer with flange of base of planet carrier, support and mast. The treatment of main shaft is with turning quantity the biggest, need purify to become ton semifinished product surplus, and surface of forging of semifinished product of treatment main shaft needs to have very high reliability and very high metallic purify capacity, this kind of efficient turning should consider loaded vehicle, thick car not only, also need to get reflecting when fine vehicle. The round loaded vehicle outside main shaft belongs to extreme turning, the semifinished product surplus with very hard oxidation skin, large forging, used: (1) system of Yi Sika heavy-duty turning -- LNMX42, its are the biggest excision surplus 30mm, fn=1~2.

5mm/r, vc=80m/min; (2) lesser to surplus thick car uses bundle of demon lathe tool, SUMOTURN-CNMM19 is big before thick car of horn, cutting force is small, ap=3~10mm, fn=0.

35~1.

2mm/r, vc=80~120m/min; (3) fine vehicle establishs HELITURN TG of outfit lathe tool to take Ap=1~6mm of Xiu Guangren razor blade with helix blade, fn=0.

3~0.

8mm/r, the helix cutting blade with distinctive Vc=120~200m/min takes the action that repair light to be able to realize efficient fine vehicle; Qualitative SUMOTEC8250 of sheet of thick lathe tool, qualitative SUMOTEC8150 of sheet of lathe tool of essence of life, finish machining surface is rough Ra0.

8~0.

4 μ M; (4) turning of the circle outside knife of Xiang Yu the Conqueror - grooving, machine to cutting more, and have tall treatment quality; (5) deep Kong Zuan is cut, STS sheet canal gets a system, diametical limits D14.

5~245, get cut treatment precision IT9; (6) shallow Kong Zuan is cut, DR helix is gotten, inside helix cold, strengthened great spire discharges bits chamfer, drill pipe is solid fight turn round load much better. (7) attack whorl. Whole program raises efficiency 30%~100% . Used Yisika's newest HELITANG T490, include face mill and helix interpolation mill to replace large hole thick boring, bit establishs outfit structure carrying capacity strong cutting efficiency is tall, before helix blade cutting of horn is smooth and light and cutting force is small, step of 90 shoulders mill mixes high accuracy of double-edged razor blade inside aperture face, the feed when helix interpolation mill is as high as 800~1000mm/min; Working procedure 3 model the thick mill of antrum can use what speed gives to fly butterfly milling cutter, fz=3.

5mm/z, extremely tall metal excision is led, and razor blade is double-edged 6 blade economy is good; 45HELIDO face mill, the square can be installed on same cutter hub double-edged razor blade and octagonal double-edged razor blade, cutting is light, effective blade number breaks up times for 8 with 16, economy rises further, the razor blade that repair light is used to be able to make precision work on same cutter hub; Module type hard alloy bundle demon chameleon is gotten and be out of shape King Kong establishs milling cutter, place not only hold intensity to rise, manufacturing efficiency is tall, cutting tool life also increases further; TANGSLOT of 3 blade milling cutter carries butterfly on the back mill and mill of hard alloy whorl, advanced treatment means goes to the lavatory neatly efficient; ISTBORE of system of module type boring, boring of large hole of head of aluminous qualitative boring cutter. The turning that cutting tool technology optimizes integrated wind report in the light of crucial component is had " extreme " state, cutting surplus is large, cutting time is long, requirement lathe tool should have very high intensity and fight percussive ability, the job that wants to be able to be stabilized for long again and requirement life is tall, yi Sika bundle the concept of SUMOTURN of demon lathe tool, in wind report this specific requirement produced tremendous effect for efficient loaded vehicle. SUMOTURN is heavy-duty matrix of razor blade of dislocation hard alloy is refined through grain and can optimize alloy to deserve to compare raise tenacity, exterior MTCVD and A-TEC add SUMOTEC coating skill, go up in the foundation of optimized PVD and CVD coating namely, change titanium plus an alumina and nitrogen, undertake an aftertreatment, make point surface more flowing, reduce the formation of the tumour that accumulate bits, prolong cutting tool life, the form of bit geometry cut of recombine aggrandizement and groovy form ensure cutting function mixes first-rate to break bits smoothly, can give in Gao Jin and tall metallic purify is obtained to lead below dry cutting condition. Wind phone equipment is made, it is wind report upgrades at the same time the pressing demand of development, across is the dilate with intense market of wind phone equipment however, the product wants to go up new chance to extricateoneself from an awkward position, equipment is made should stride new chance to extricateoneself from an awkward position, the pursuit of efficiency and cost becomes without end. Create the trade demand to low cost in the light of wind phone equipment, the cutting tool product that place of cutting tool of report of Yi Sika wind introduces has a HeliDo upgrade, simple for be helix blade razor blade is double-faced change, immediate result is the helix blade in function of a tall cutting can get the cutting point of double is counted on bit, of course this kind upgrades to be counted in Double point not only, also optimized the other part that matchs to it on the geometrical structure of bit and geometrical parameter, if pass chamfer of fixed position of swallow end razor blade, the horn before bigger cutting, point has the processing of specific aim, promoted cutting parameter greatly, add the dependability of bit and life well. Old product of IC8000 of bundle of cutting tool of demon coating SUMOTEC that is like Yisika and IC800 series and Yi Sika oneself is comparative, life lengthens 20%~50% , dan Yisi gets stuck and do not have go no further, producing the bit of new IC6000 grade that with Yu Feng report makes increasingly however, have finer matrix grain and gradient synthesis, the high-powered coating technology such as MT-TiCN+AlphaAl2O3+SUMO, can acquire taller treatment efficiency and cutting tool life. Create the trade demand to new product in the light of wind phone equipment, yi Sika China is integrated the other and well-known trademark of IMC group serves to be made at wind report of China jointly, if be the efficient treatment that answers component of gear of wind phone equipment, yi Sika China and professional hard alloy but the prominent leader of dislocation gear cutting tool Ingersoll (INGERSOLL) strong strong union, upgrade ceaselessly its product, hard alloy but dislocation gear milling cutter, hard alloy but dislocation gear hob and hard alloy but the size range of pipe bent that dislocation inserts tine knife to one big one small two way develop, modulus limits M6~m80. Divide efficient outside thick mill and gear of mill of essence of life, direct angrily of wide choice syncretic, treatment precision can be stabilized amount to GB8 class. Outside be being machined except the metal, wind report cutting tool still needs to answer metalloid material to pledge, if fibre glass, carbon fiber reachs the composite material such as synthetic resin, of Yi Sika get together PCDLine of brilliant diamond cutting tool, and the high speed cutting that is used at fan impeller blades already succeeded to machine in the practice that cutting tool of petty and undee blade and pineapple cutting tool are in abroad, can be prevented effectively to remove scale, damaged by the proof, smash, believe to also can receive good application in China. CNC Milling CNC Machining