Should need to have an insight into to the crisis with foresight
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- source:DALLMAN CNC Machining
5 acre widen clearing, semyen plans to use them at farther patulous workshop. Remove result from company of M&S accurate machinery decides to make oneself client group diversification. After this began to buy this company at new 2005 investment business, john Semyen joined a company 2006. Configure monitor of He Shuangbing of a computer to show report of working procedure, production and SPC data in real time for machine tool of every CNC numerical control. Originate directly the data of CNC measuring instrument will be used at plot, and will dog automatically function. It can report according to order plan, introduce change effectively, still can help a client even managing cost. A lot of companies will be improved craft, increase profit, and M&S besides improve technology, enlarge partial profit, the profit that still arranges another part part lets benefit give a client. Capacious workshop looks like a broad open space, but it accommodated a lot of lever turning center and all sorts of horizontal / vertical machining center, include 2 axes, 4 axes, 5 axes, 6 axes and the different configuration such as 8 axes, these equipment come from at different main supplier. Semyen thinks to won't have any such as again " bad CNC machine tool " such thing, he does not wish " the lock is decided " certain facility source, "I buy the equipment that suits the job only " . Besides turning and machining function, the manufacturing technology of M&S still needs feed of a few good stuff implement, automatic cut curiums, cleaning machine of online spare parts, still need robot of two 6 axes in order to satisfy a few jobs unit even. Building manufacturing unit is to decide to remove a of workshop main factor. These unit can enlarge manufacturing potential. "I let an operator operate 4 machine tools, every machine tool makes different product " , vice-president explanation says, "The crucial factor that purchases Lv of be in charge of an examination is cost. " but say without giving thought to for " cost " or " productivity " , the manufacturing quota that mechanical company promoted M&S nicety it gained the attention of manufacturer. Among them one is ThyssenKrupp Bilstein, it is manufacturer of shock absorber of automobile of a globalization, m&S makes weather strip for it. This product line is more competitive than single work unit: The factory has used lathe of 4 CNC numerical control to build alone, have temperature pilot to produce a center. This is the acceptance when M&S surpasses a competitor to win the business, its competitor is tens of year the German machinery plant that will produce weather strip on machine tool of a graduation all the time. Before the Bilstein product line that M&S will build last year in December is casting postpartum 8 months had been produced give 1.2 million part. When I talk about it with the client, he tells me: "John, they every 12 seconds produce a weather strip; And you use production of 4 machine tools, mean you ability of every 60 seconds produces. " " I say: ' not, we every 15 seconds produce, because we run at the same time 4 machine tools ' . They used a value in the past every 12 seconds produce the graduator of 1.5 million dollar a weather strip; And 4 our machine tools are cost only 500 thousand " . Besides, this kind of distinctive machining center makes M&S can produce the product of 4 kinds of different types, need to restrict the investment cost of 1/3 only. The success of product line of Thyssen- Krupp Bilstein is germinant may help M&S occupy position on car market. Semyen introduced a series of famous OEM with one class a few months are opposite Motor Corporation recently this factory undertakes checkup, because weak economy forces them,seek new supplier. "They in succession because our stability, economy is feasible,call at sb's house is, and we have a space can expand " , his explanation says. Although such checkup,do not represent intense attention, but company of M&S accurate machinery has rich production and performance data, and can be inside a hour show its ability with a few example. It has 3 main databases, one is used at measuring performance, another is used at dogging product, still one is used at metric waste capacity. "I can according to spare parts number or the machine tool will depart data, identify the thing of a care, next the available data that we had a product " , semyen says. In addition, these information make M&S is able to safeguard an overall quality to control a process. Serve as 6 Xigema is black belt, semyen begins to implement this kind of method at just arriving 2006 when the company. "We begin to absorb technology of a few standards, picture ' what do 5 ask ' , collect data. " once appear problem and the detailed account that nobody can define it, this resembles guessing game is same. "Be aimed at us all sorts of products and all entire facility, we had collected much data, so that examine our equipment state how, the equipment where that decides us has a problem, move specific product to an equipment from an equipment below certain circumstance " , his report says. System of special support SPC comes the factory measure function and explanatory output data. The plan in the job configures monitor of He Shuangbing of a computer to show report of working procedure, production and SPC data in real time for machine tool of every CNC numerical control. Originate directly the data of CNC measuring instrument will be used at plot, and will dog automatically function. The division is produced in Bilstein already deploy such system. Service of this pair of clients is apparent and good, because it makes,M&S can report according to order plan, introduce change effectively, still can help a client even managing cost -- this is a kind of idea that Semyen have not abandons. "A lot of companies will be improved their craft, increase profit, be done so of course and right, and we besides improve technology, enlarge partial profit, the profit that still arranges another part part lets benefit give a client. " clearly, the gain that mechanical company scores M&S nicety is it increased oneself capacity. An apparent example is the factory is machining small lead copper (C2745) progress ceaselessly in the process of pipe accessory, achieved California and Fomengte stage by stage at the same time (final perhaps national) safe level. The high-end pipe accessory that becomes by brass good treatment remains the core product line of M&S. Change new material to the standard as this market, the factory expands the capacity that processes small lead product actively. When machining new grade copper, they have a test in the light of different product, the adjustment that includes cutting tool and adjust, different cutting tool coating and geometrical appearance, and feed rate and rotate speed this a few respects. These jobs are very main, because C2745 is harder than copper much. "We had cost about 12 months to do work of research and development only, oneself bear cost, " Semyen memory says. But when his complement says to come when order " spare parts of copper of the first our small lead arrives from put into production finish produce an approval program (PPAP) , spent 3 weeks of time only " . Beyond question, company of M&S accurate machinery still has ascendant space. Its grow can be measured through groovy means, work for example the space expands or the rise of sale. Say aptlier, the factory understanding to oneself ability and make its the biggest the development that the way that change proved it. CNC Milling CNC Machining