Solder highly competitively technology

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  • source:DALLMAN CNC Machining
The Yaohandier that in German cloth Lu He plunges into Er (John Deere) agricultural mechanical manufactory, solder everyday make 250 cab, welding line is made want not only fast, and must want reliable. Of EWM company change model solder the MIG/MAG of technical ForceArc (extremely fused gas protects solder) power source can satisfy this kind of high demand. Produce medium quality group by group: In Yaohandier (JohnDeere) company, system of 27 industry robot solders about everyday 250 cab, every cab has 300 welding line to must want to pay close attention to manufacturing cost and product quality seriously very as the factory in the factory about, because this involves the cab to larger workpiece amount and on the safe side. System of 27 industry robot moves with three-shift system, solder everyday the cab measure that production agriculture and forestry machinery use amounts to 250. The material of cab uses steel of structure of high strenth fine grained character, every cab has 300 many welding line, welding line must want apple-pie. Here, MIG/MAG solders the dependability of power source is to ensure the main factor of tall productivity: Come for years, we trust completely after service is companionate, they provided very good service. Recently two years, the EWM-forceArc that still producing the crucial position of flow to use EWM company original creation solders technology. Buluhezaer's Yaohandier (John Deere) the company solders sectional business manager Mr Peter Kapferer, to soldering processing sector is mixed EWM applies in machining branch solder the introduction that the technology won remarkable economic benefits to make generality. Safe, firm: The cab of heavy-duty agriculture machinery uses MIG/MAG (extremely fused gas protects solder) and solder by the ForceArc of EWM company original creation craft undertakes soldering be in automation production, MIG/MAG solders the technology is the most commonly used craft. This kind solders craft contrasts economy, the job is reliable, and almost OK at all circumstances applying. For example, can apply Yu Gang structural member, metal structural member, machinery is made and equipment is made and application is made at the car, orbit car is made, the instrument is made and shipping is made wait for a domain, because it is changing model bigger range is had on craft and function, although also can be competent to a few special requirements. In addition, to special join mission, can use MIG/MAG uniquely to change model craft EWM-forceArc solders the technology will solve. Every industry robot sends into device, nozzle of power source, welding wire, do not need those who have the slightest amount or degree to change one's costume or dress, industrial robot uses digital control completely. The cab of the tractor that the factory just produces Buluhezaer's Yaohandier to be in factory of graceful sea Mu for equiping and the straw that are in factory of back of Lv of cloth of Ci the Kingdom of Wei for equipment. The factory already planned Yaohandier the cab that produces forestry machine. In enterprise interior, cloth Lu He plunges into Er factory to be regarded as to be the manufacturing technology center that solders to lose curved respect with plank. Even if the field is produced in automation, cling to ascend - it is worth while that the carat of Fu Tengbao city adds black person dimly people is imitated, because automation rate is very high, can offer than a few otherer the factory is remarkable much work number, still offer a product for abroad client even. Relatively high product component is abstained rate, the product quality that ensures place asks, immediate impact produces cost. Previously, the roof frame of cab or outside buy, now the day had been produced in his factory, reduced cost significantly, and still improved product quality. The plant that the commutation of the model enters automation to produce Buluhezaer holds his position in industry group with this, and still can make the factory gets further progress, for this, must want to determine as corresponding as asks cost workpiece amount. The factory is to lie to compete as supplying a plant with fittings in the competition of in that way continual group interior. For the outstanding achievement that obtains continuously, solder sectional business manager knows to be in he here having the worker group with abundant actual strength: The welder person of 85 Gao Shuiping, 11 equipment operate personnel, these operation personnel also are to carry out the machine that maintains the job to maintain project at the same time. Return the member that have mould producer, division of two welder Cheng, electric personnel and manufacturing policymaker, 110 all professional are being gone after same a target. Here, make visit the people that produces a workshop to see the good mood of enterprise interior instantly. This confirmed Mr Yaohandier is in this area to be able to calculate going up is an employer that is loved and esteem by the worker. Peter Kapferer, the Yaohandier in Buluhezaer (John Deere) of the factory solder sectional business manager: Come two many years, the ForceArc that used EWM firm on crucial position solders technical Mr Kapferer is right large quantities of this one welder people are satisfied, he points out: The cab that we produce is very safe and firm, this kind of cab offerred a kind of comfortable modern convenience not only, and farmer still can use it to undertake dry, add drop in temperature blandly. And more it is the interference that protects it not to get unexpected thing. Accordingly, in the enterprise, the join technology that is used at special type material has very important sense. All sorts of different geometry form that we adopt complex component part and part came true more to still be not being had solder the material join of hang. To tasks of all this kind of join, the enterprise used the rich argon that uses solid core welding wire gas mixture protects arc welding (MAG) . Make this kind is decision-making, only at that time reason is the power source that is based on EWM company, it is quite abrupt that before a few years this returns: Aborning, we are dissatisfactory the welder that equipment supplies manufacturer at that time; Because the operation of equipment is special complex, and solder the effect also does not accord with us expect. In this hour, our associate, a SKS in Boer Shidate solders the novel power source that chief Mr Uwe Ziemke of technical system company suggests we introduce Phoenix series, up to now, they are using this to plant there is good experience on power source. Power source had installation, process designing and devoted production decisively. This is implementation changes the initiative signal of whole model breed, solder through using the technical product of EWM company to implement automation. Solder the expert points out approvingly: The device that shares 45 Phoenix series in Buluhezaer now is working reliably day and night, among them 27 is cover is to install soldering on the robot. It is well-content that our solderer and equipment handlers make a gender to the Yi Cao of system of device control character. Although, power source uses digital technology to undertake drill accusing, equipment operation personnel can solder according to ours exercise detailed list will change simulative image to change parameter, such, can undertake soldering inside the limits of predefine or undertake nap. Use former device, to every welding line, the solderer perhaps must want to write independent program. To ensure cab is reliable and safe, in Buluhezaer in the factory, to quality the examination made special provision: All welding line want classics is visual examination, for this, it is a solderer not only, and the personnel that is engaged in quality management should obtain Europe visual examination 1+2 certificate. Make the grinding test specimen that uses for sampling inspection on schedule even, still must want to observe EN5817 standard from beginning to end (the quality of welding line assures) . Before two years, the design engineer in the factory and division of aid of already of look forward to encountered Buluhezaer a special challenge: Arrive to make the cab of a kind of model is installed heavy-duty and agricultural on the car, must want to raise safe requirement. To increase static strength strength, need add and enough reinforcement, but, looking from manufacturing technology above all is solve hard, at least its make cost want to be able to be accepted. Kapferer memory says nowadays: The price of cab may rise substantially. Here, those who make I remember is, a kind of technology that in not long ago we use, equip directly by the manufactory of equipment this kind of craft: The EWM power source of all new Phoenix welder series besides use at controlling long arc and short arc electric welding besides, still use at control to pulse solders and solder with the ForceArc of original creation craft (a kind directional of good MIG/MAG arc welding change model breed) photograph form a complete set. Use this kind of property well, in the welding wire of nozzle end goes out for nothing (16 ~ 18) the distance of Mm, put in the reinforcement below it through soldering directly in the notch on motherboard. When solder, the direction of electric arc maintains from beginning to end to welding line, OK and complete won't the brim of deviate motherboard notch. This kind solders craft is effective; On the fillet weld that is cut camber almost, achieved a remarkable solder blaze penetration. On the section that will have quality inspection to all wanting that use, can proving welding line quality is very outstanding, nonexistent any the blemish of incomplete fusion. CNC Milling CNC Machining