Challenge: Treatment heat-resisting is super when alloy material, how does aerospace component manufacturer improve manufacturing efficiency? Solution: Razor blade of pottery and porcelain of nitrogen of use silicon aluminous oxygen. The cutting speed of this kind of razor blade wants than groovy hard alloy solution fast 5 to 10 times. As the airbus 380 wait for new-style plane with Boeing dream plane in succession put into production, business is in prosperous period at present with aerospace industry. Because each airline replaces aircraft group eagerly, this kind of busy picture can continue very likely. Accordingly, aerospace manufacturer and component supplier need are the heat-resisting that machines hard super alloy (HRSA) material improves manufacturing efficiency. The interior of aviation engine firebox that runs normally is an environment that provides challenge sex extremely, here, the temperature that is as high as 1000C is very general, its temperature and pressure can exceed traditional metallic limit. Accordingly, the alloy data that needs to use special development will make among them component gets used to the most astringent temperature condition and ensure its structure integrality, and nickel and chromium are joined to be able to gift in material the heat-resisting performance with superior material. Heat-resisting is super alloy is to be used at the temperature inside gas turbine the alloy floorboard of top part, the high temperature that because they can bear,is as high as 1000 Celsius and won't bring any harm to its intensity. They are the mainest material that current aviation engine makes, and according to predicting, its apply will more extensive. But, compare with rolled steel photograph, the processability of these material can be relatively inferior, because material can produce very high cutting temperature, can bring about razor blade of groovy hard alloy to wear away quickly, machine very hard accordingly. In addition, depend on the different processing means of alloy, the working status that its machine also somewhat difference. Cutting tool of these alloy first-rate cutting often are ceramic. Accordingly, the solution is to use bit of pottery and porcelain, this kind of razor blade has excellent heat-resisting performance, suit to produce the rough machining in the process and level of half rough machining especially. Plus its advantageous wearability, razor blade of brand of pottery and porcelain allows with razor blade of prep above hard alloy 5 work to the cutting speed of 10 times, improved manufacturing efficiency greatly thereby. Shanteweikekeleman was a series of tasks in the first phase and working procedure of treatment of the phase intermediate to develop shop sign of several kinds of pottery and porcelain. The CC670 of the company already proved is a kind of very significant bit, the burden rough machining in suiting the first phase to machine uses an occasion. And the working procedure that is aimed at domain of subsequently half rough machining, shanteweikekeleman is introducing additionally two brands, namely CC6065 and CC6066, as the complement of CC670. In the working procedure that needs security of additional blade line, CC6065 is considered as the bit brand of first selection. In all application circumstance, this razor blade is had safety and can forecast wait for function, the inter is the economic option that replaces brilliant to need pottery and porcelain in level treatment. CC6065 suits milling as much. CC6060 is the paragraph is had outstanding the new name that defies groove abrasiveness, in addition, it still reachs cutting length to improve manufacturing efficiency through raising cutting deepness, feed. The requirement that brand of this kind of razor blade fits to be used at stability especially and the technology of strict and custom-built process designing that need to command point of view of clench the teeth. Razor blade of on the wear-resisting caustic function of CC6065 and market another kind of pottery and porcelain is made quite. Comparative working procedure is sclerotic to effectiveness for a given period of time of a kind of course achieve 35HRC (Rockwell hardness) Inconel 718 forgings crust undertakes model antrum milling. Cutting parameter is: Vc=213m/min, fn=0. 20ap=25mm, cutting time is 5.
3 minutes. The result makes clear, the razor blade of CC6065 wears away the state is remarkable under hard alloy razor blade. In addition, in the circumstance of successive cutting application of the impeller of turbine of Rene 88 of park of brand of pottery and porcelain company of other of brand of CC6060 razor blade, wear away in order to evaluate feature and cutting time. The result shows, CC6060 has better fight groove abrasiveness: This kind of razor blade was used 10.
8 minutes of ability achieve razor blade of comparative pottery and porcelain to be used only 3.
28 minutes wear away with respect to what happen degree. The shop sign of razor blade of pottery and porcelain that this indicates to Shanteweikekeleman is produced can wear away through decreasing will improve manufacturing efficiency. CNC Milling
CNC Machining